Newmar King, Continental and EarthRoamer Pictures

Newmar designs their most extravagant coach ever, while Forks RV builds a 43-foot-long custom trailer and Colorado engineer Bill Swails creates the first self-sufficient, off-road expedition vehicle.

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Middlebury, Indiana
Middlebury, Indiana

Middlebury, Indiana

Extreme RVs heads to Middlebury, IN, to witness the mass-production process of Entegra's top-of-the-line RV, the Cornerstone. 960 1280

  

Entegra Floor Plan

Entegra Floor Plan

Entegra's building process begins with a Spartan chassis that is customized for the Entegra floor plan and reinforced with "X-bracing" that stabilizes the frame. 960 1280

  

18 Different Steps

18 Different Steps

The process of constructing an Entegra RV has 18 different steps. Entegra uses wood for the floor since wood does not conduct sound. 960 1280

  

Self-Sufficient Pangea

Self-Sufficient Pangea

Next, we head south to Global Expedition Vehicles in Nixa, MO, for the construction of their new flagship model, the self-sufficient Pangea. 960 1280

  

All Lands

All Lands

Appropriately named -- "Pangea" means "all lands" in Greek -- this monster rig is built on an International chassis with a luxurious cab. 960 1280

  

Second Story

Second Story

What sets the Pangea apart from other all-terrain vehicles is the second story that forms when the outer shell of the body slides up. 960 1280

  

Finished Pangea

Finished Pangea

The finished Pangea reveals all-over ruggedness with clever high-security features, storage in every nook and cranny and an ergonomically correct design. 960 1280

  

Renegade RV

Renegade RV

For our final stop, we head to Bristol, IN, home of Renegade RV whose name reflects their unique style of building custom motorhomes on a heavy-duty commercial truck chassis, giving their RVs a distinctive profile. 960 1280

  

Customizing the Cab

Customizing the Cab

The production crew starts by customizing a Freightliner cab and chassis for the 1-bedroom, 2-and-a-half-bath floor plan with 4 slide-outs. 960 1280

  

Coming Together

Coming Together

After the rough wiring and installation of circuits, we see the interior come together after the walls, ceiling, vents, lights, cabinets and electronic components are installed. 960 1280

  

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